Nickel & Cobalt Alloys

2.4600 Supply Detail

Category

  • Bar and Rod

  • Plate and Sheet

  • Strip

  • Pipe and Tube

  • Wire

  • Welding

  • Powder Material

  • Cast Products

  • Forged Products

  • Fittings

  • Fastening

    Forms & Sizes

    Round Bar:
    φ2–500 mm, 1–6 m length

    Flat/Square Bar:
    4–100 mm thickness/width

    Hex Bar:
    A/F 3–100 mm

    Hollow Bar:
    OD 20–300 mm

    Forms & Sizes

    Sheet:
    0.3–6 mm thickness

    Medium Plate:
    6–25 mm thickness

    Heavy Plate:
    25–100 mm thickness

    Forms & Sizes

    Standard Strip:
    0.05–3 mm thick,
    10–600 mm wide

    Precision strip:
    0.01–0.5 mm thick,
    tight tolerance ±0.005 mm

    Foil:
    0.005–0.1 mm thick

    Forms & Sizes

    Seamless Tube:
    OD 6–450 mm,
    WT 1–50 mm,
    1–12 m length

    Welded Tube:
    OD 10–600 mm,
    WT 1–20 mm

    Capillary Tube:
    OD 1–10 mm,
    WT 0.1–2 mm

    Forms & Sizes

    Wire Form:
    Cold Drawn Wire,
    Bright Wire,
    Spring Wire,
    Fine Wire,
    Ultra-fine Wire

    General Diameter:
    φ0.1–10 mm

    Coil Weight:
    50–500 kg,
    customizable tolerance

    Forms & Sizes

    Solid Wire:
    φ0.8–4.0 mm

    Flux-cored Wire:
    φ1.2–4.0 mm

    Welding Rod:
    φ2.0–5.0 mm

    Forms & Sizes

    Powder Form:
    AM 3D Printing Powder,
    Spherical Powder,
    Gas-atomized Powder,
    Water-atomized Powder

    Particle Size:
    10–150 μm

    Sphericity:
    ≥90% for AM grade

    Forms & Sizes

    Cast Ingot:
    φ200–800 mm

    Precision Casting:
    min wall 0.5 mm

    Cast Pipe:
    OD 100–600 mm,
    WT 10–50 mm

    Forms & Sizes

    Forged Bar:
    Φ35–500 mm

    Forged Ring:
    OD 200–2000 mm

    Forging Weight:
    1–5000 kg

    Forms & Sizes

    Fittings Form:
    Elbow, Tee, Reducer, Flange, Cap, Outlet, Lap Joint

    Size range:
    1/2''–24'' (DN15–DN600)

    Wall thickness:
    Sch10–Sch160, STD, XS, XXS

    Pressure Class:
    150–2500 LB

    Forms & Sizes

    Fastening Form:
    Bolt, Nut, Screw, Stud, Washer, Pin, Rivet

    Metric: M3–M64

    Imperial: #4–2.5''

    Length: 6–500 mm

2.4600 Product Description

Overview

2.4600 is a solid-solution nickel–molybdenum alloy — the most advanced member of the "B" family — combining the outstanding hydrochloric-acid resistance of the B-type alloys with greatly improved thermal and structural stability. This datasheet presents the material within the European (DIN / EN / Werkstoff-Nummer) standard system.

It exhibits extremely high resistance to pure hydrochloric, hydrobromic and sulphuric acids, and withstands fluoride-bearing media and concentrated sulphuric acid that damage zirconium alloys. Its defining advantage over the earlier B-2 is markedly better resistance to the intermetallic (Ni₄Mo / β) phase precipitation that causes embrittlement, which means fewer concerns during welding, fabrication and elevated-temperature service. In the mill-annealed condition it is ductile, readily formed and welded, and resists chloride-induced stress-corrosion cracking — in boiling 45% magnesium chloride (ISO 7539 / equivalent) it showed no cracking after 1008 hours.

Like all B-family alloys it is essentially chromium-free; it should not be used in oxidising environments or in reducing acids contaminated with oxidising salts (e.g. ferric or cupric chloride). It is used widely in chemical-process-industry reaction vessels for pure, reducing-acid service, and is listed in ISO 15156-3 / ISO 15156 for sour service.

1. Physical Properties

Typical values, solution-annealed condition.

Property Value Unit
Density 9.22 g/cm³
Melting range 1370–1418 °C
Young's modulus (20 °C) 216 GPa
Specific heat capacity (20 °C) 379 J/kg·K
Thermal conductivity (20 °C) 12.0 W/m·K
Electrical resistivity (20 °C) 1.37 µΩ·m
Coefficient of thermal expansion (20–100 °C) 10.5 µm/m·°C
Maximum service temperature (oxidising) ~550 °C
Structure Austenitic (FCC)

2. Chemical Composition (Limiting, wt %)

Composition per DIN 17744 (W.Nr. 2.4600, NiMo29Cr / ISO Ni1067).

Element Symbol Min % Max % Role in Alloy
Nickel Ni Balance Base; reducing-acid resistance
Molybdenum Mo 26.0 32.0 Primary alloying; HCl resistance
Iron Fe 1.0 6.0 Controlled
Chromium Cr 0.5 3.0 Minor (thermal stability)
Cobalt Co 3.0 Residual
Manganese Mn 3.0 Deoxidiser
Tungsten W 3.0 Residual
Aluminium Al 0.1 0.5 Deoxidiser
Niobium (+ Ta) Nb 0.4 Stabiliser
Copper Cu 0.5 Residual
Carbon C 0.01 Ultra-low; thermal stability
Silicon Si 0.1 Very low
Phosphorus P 0.025 Residual impurity
Sulphur S 0.015 Residual impurity

Nominal: Ni-28.5Mo-1.5Cr (third-generation alloy B). Controlled Cr/Mn/Al with ultra-low C give markedly better thermal stability, fabricability and SCC resistance than B-2, with the same HCl resistance.

3. Mechanical Properties

Solution-annealed condition, per DIN 17744/17750 for W.Nr. 2.4600.

Property Value Unit
Tensile strength (Rm) ≥750 MPa
0.2% proof strength (Rp0.2) ≥340 MPa
Elongation at fracture (A) ≥40 %
Brinell hardness ≤240 HB

Values per EN/DIN; confirm against the inspection certificate (EN 10204).

4. Corrosion Resistance

Environment Performance Notes
Hydrochloric acid (all conc. / temps) Outstanding Among the highest of any nickel alloy
Hydrobromic acid Outstanding Extremely high resistance
Sulphuric acid (incl. concentrated) Excellent Withstands concentrated H₂SO₄
Hydrofluoric / fluoride media Excellent Resists fluoride media that damage zirconium
Reducing environments Outstanding High Ni + Mo
Chloride SCC Outstanding No cracking in boiling 45% MgCl₂ (1008 h test)
Thermal / structural stability Outstanding Greatly improved vs B-2 (resists Ni₄Mo β-phase)
Oxidising media / ferric or cupric salts Poor No chromium — avoid oxidising contaminants, Fe/Cu salts

5. Heat Treatment

A solid-solution nickel–molybdenum alloy; not age-hardenable. Heat treatment is solution annealing only.

Solution Anneal Temperature: ~1065 °C (1950 °F), followed by rapid cooling (water quench) Purpose: dissolves secondary phases, restores maximum corrosion resistance and ductility.

Forming note: for cold work greater than ~7–15%, a final solution anneal is required before welding/service to avoid cracking and to restore optimum corrosion resistance. The improved thermal stability of B-3 reduces (but does not eliminate) embrittlement concerns relative to B-2.

6. Weldability and Joining

Excellent weldability — a key advantage of B-3 over earlier B-type alloys, thanks to its improved structural stability. Usable in the mill-annealed condition; GTAW and GMAW are commonly used.

Welding Process Applicability Filler / Consumable
GTAW / TIG Excellent W.Nr. 2.4600 (NiMo29Cr) matching filler
GMAW / MIG Excellent W.Nr. 2.4600 (NiMo29Cr) matching filler
SMAW / stick Good Matching Ni-Mo electrode

If cold work exceeds ~7%, solution anneal before welding to avoid cracking. Keep the joint clean and free of iron/copper contamination, which is detrimental in subsequent acid service.

7. Machinability and Fabrication

Machining Guidelines

Parameter Recommendation
Work hardening High rate (typical of Ni-Mo alloys); rigid setup, sharp tooling, positive rake
Cutting Low speed, sufficient feed/depth to cut below work-hardened layer
Coolant Ample flood coolant
Preferred condition Solution-annealed

Forming Processes

Process Notes
Hot forming Hot-formable; followed by solution anneal + rapid cool
Cold forming Cold-formable; for >15% cold work a final solution anneal restores optimum corrosion resistance
Cleanliness Keep tooling free of iron contamination to protect acid-service performance

8. Applications

Industry Typical Components Key Requirements
Chemical processing Reaction vessels for pure reducing acids, HCl reactors, heat exchangers, piping HCl + reducing-acid resistance + thermal stability
Hydrochloric / hydrobromic acid Process vessels, storage, piping Extreme HCl/HBr resistance
Sulphuric acid (concentrated) Process equipment Concentrated H₂SO₄ resistance
Fluoride / HF service Equipment exposed to fluoride media Resists media that damage zirconium
Pharmaceutical / petrochemical Reactors, pressure vessels Corrosion resistance + fabricability

9. Available Product Forms and Standards (EN / DIN System)

Product Form DIN / EN Standard VdTÜV
Rod and bar DIN 17752 VdTÜV data sheet
Plate, sheet and strip DIN 17750 VdTÜV data sheet
Seamless tube DIN 17751 VdTÜV data sheet
Composition / designation W.Nr. 2.4600 · NiMo29Cr
Welding consumables W.Nr. 2.4600 (NiMo29Cr) matching filler

Werkstoff-Nummer 2.4600; listed in ISO 15156-3 / ISO 15156 for sour service.

10. Comparison with Related Alloys (Werkstoff-Nummer System)

W.Nr. Ni % Cr % Mo % Other Best Used For
2.4600 bal 1–3 27–32 C ≤0.01 Best thermal stability; pure reducing acids
2.4617 bal ≤1.0 26–30 C ≤0.02 Low-C; as-welded HCl service
2.4800 bal ≤1.0 26–30 Fe 4–6 Original Ni-Mo (largely superseded)
2.4819 bal 14.5–16.5 15–17 W 3–4.5 Oxidising + reducing; broad corrosion
2.4602 bal 20–22.5 12.5–14.5 W 2.5–3.5 Best pitting/crevice; mixed acids

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