NiCu30Al is an age-hardenable nickel–copper alloy that combines the excellent corrosion resistance of with significantly greater strength and hardness. This datasheet presents the material within the European (DIN / EN / Werkstoff-Nummer / BS) standard system.
The increased strength is obtained by adding aluminium and titanium to the nickel-copper base and then heat-treating under controlled conditions, so that submicroscopic particles of Ni₃(Ti,Al) gamma-prime are precipitated throughout the matrix (age hardening). In the age-hardened condition it has approximately three times the yield strength and double the tensile strength of alloy 400, and can be strengthened further by cold working prior to precipitation hardening. It retains the chloride-stress-corrosion-cracking resistance and broad corrosion resistance of the Ni-Cu base — seawater and marine media, reducing acids, alkalis and salts — while remaining essentially non-magnetic and spark-resistant.
Strength is maintained to about 650 °C, and the alloy stays ductile and tough down to cryogenic temperatures with no ductile-to-brittle transition. Note that in the age-hardened condition it has a greater tendency toward stress-corrosion cracking in some environments than alloy 400. Typical applications include marine pump and propeller shafts, impellers, valve trim, fasteners and springs; oil-and-gas drill collars, non-magnetic housings and safety valves; and electronic components. It is listed in ISO 15156-3 / ISO 15156 and MR0103 for sour service.
Values per manufacturer ( / VDM) data, solution-annealed and aged condition.
| Property | Value | Unit |
|---|---|---|
| Density | 8.46 | g/cm³ |
| Melting range | 1315–1350 | °C |
| Young's modulus (20 °C) | 180 | GPa |
| Specific heat capacity (20 °C) | 419 | J/kg·K |
| Thermal conductivity (20 °C) | 17.5 | W/m·K |
| Electrical resistivity (20 °C) | 0.615 | µΩ·m |
| Coefficient of thermal expansion (20–100 °C) | 13.7 | µm/m·°C |
| Magnetic permeability (20 °C) | ≤1.0015 | Essentially non-magnetic |
| Maximum service temperature | ~650 | °C |
Composition per DIN 17743 (W.Nr. 2.4375, NiCu30Al).
| Element | Symbol | Min % | Max % | Role in Alloy |
|---|---|---|---|---|
| Nickel (+ Co) | Ni | 63.0 | — | Base; corrosion resistance |
| Copper | Cu | 27.0 | 34.0 | Reducing-acid + seawater resistance |
| Aluminium | Al | 2.3 | 3.15 | γ′ Ni₃(Al,Ti) precipitation strengthening |
| Iron | Fe | — | 2.0 | Controlled |
| Titanium | Ti | 0.35 | 0.85 | γ′ precipitation strengthening |
| Manganese | Mn | — | 1.5 | Deoxidiser |
| Silicon | Si | — | 0.5 | Deoxidiser |
| Carbon | C | — | 0.18 | Controlled |
| Sulphur | S | — | 0.01 | Residual impurity |
Nominal: Ni-30Cu-2.7Al-Ti (K-500). An age-hardenable Ni-Cu alloy; aluminium and titanium give γ′ precipitation strengthening, combining the corrosion resistance of alloy 400 with much higher strength.
Solution-treated and aged condition, per DIN 17743 for W.Nr. 2.4375.
| Property | Value | Unit |
|---|---|---|
| Tensile strength (Rm) | ≥900 | MPa |
| 0.2% proof strength (Rp0.2) | ≥600 | MPa |
| Elongation at fracture (A) | ≥20 | % |
| Brinell hardness | ~250–350 | HB |
Values per EN/DIN; confirm against the inspection certificate (EN 10204).
| Environment | Performance | Notes |
|---|---|---|
| Seawater / brackish water | Outstanding | Retains alloy-400 marine resistance; high-velocity capable |
| Reducing acids (sulphuric/hydrochloric) | Very Good | Non-oxidising conditions |
| Alkalis / salts | Excellent | Broad resistance |
| Hydrofluoric acid | Very Good | Like alloy 400 |
| Chloride stress-corrosion cracking | Good | Resistant, but less so than alloy 400 when age-hardened |
| Sour service (H₂S) | Good | ISO 15156-3 / MR0103 () |
| Cavitation / erosion | Excellent | High strength + hardness |
| Oxidising media (nitric acid) | Poor | No chromium — avoid |
A precipitation-hardening nickel–copper alloy. Strength is developed by solution treatment followed by age hardening.
Solution Anneal Temperature: ~980 °C (1800 °F), followed by appropriate cooling
Age Hardening Temperature: ~595 °C (1100 °F) with controlled hold and furnace cooling (multi-step cycle depending on section) Purpose: precipitates Ni₃(Ti,Al) γ′ for high strength and hardness.
Welding note: the alloy should be welded in the annealed (non-aged) condition; the weldment should then be stress-relieved/solution-treated and aged to develop full properties. Cold work before aging further raises strength.
Weldable, but as a γ′-strengthening alloy it should be welded in the solution-annealed (non-aged) condition to avoid cracking; the weldment is then heat-treated and aged to develop full strength.
| Welding Process | Applicability | Filler / Consumable |
|---|---|---|
| GTAW / TIG · GMAW / MIG | Good (annealed condition) | EN ISO 18274 matching Ni-Cu filler |
| SMAW / stick | Good | EN ISO 14172 matching Ni-Cu electrode |
Anneal welded assemblies and stress-relieve before aging. Keep joints clean and free of contaminants.
Machining Guidelines
| Parameter | Recommendation |
|---|---|
| Preferred condition | Machine in solution-annealed condition before final aging where possible |
| Work hardening | High rate; rigid setup, sharp tooling, positive rake |
| Coolant | Ample flood coolant |
Forming Processes
| Process | Notes |
|---|---|
| Hot forming | Standard hot-working practice; solution anneal afterwards |
| Cold forming | In solution-annealed condition; cold work before aging raises strength |
| Final aging | After forming/machining to develop full strength |
| Industry | Typical Components | Key Requirements |
|---|---|---|
| Marine / offshore | Pump and propeller shafts, impellers, valve trim, fasteners, chains | High strength + seawater resistance |
| Oil and gas | Drill collars, non-magnetic housings, safety valves, instruments | Strength + non-magnetic + sour service |
| Chemical processing | Pump and valve components | Corrosion resistance + strength |
| Paper / pulp | Doctor blades, scrapers | Strength + corrosion + wear resistance |
| Springs / fasteners | Marine springs, high-strength bolting | Strength + corrosion fatigue resistance |
| Electronics | Sensors, non-magnetic components | Non-magnetic + corrosion resistance |
| Product Form | DIN Standard | ISO / BS / Other |
|---|---|---|
| Rod, bar and forgings | DIN 17743 / 17752 / 17754 | ISO NiCu30Al3Ti · BS NA18 |
| Wire | DIN 17753 | AFNOR NU30AT |
| Plate, sheet and strip | DIN 17750 | — |
| Composition / designation | W.Nr. 2.4375 · NiCu30Al | — |
| Welding consumables | EN ISO 18274 matching Ni-Cu filler | — |
W.Nr. 2.4375 (NiCu30Al); BS NA18; AFNOR NU30AT; listed in ISO 15156-3 / ISO 15156. VDM trade name Al.
| EN Symbol | Ni % | Key Element | Type | Best Used For |
|---|---|---|---|---|
| NiCu30Al | 63–70 | Cu 27–33 | Age-hardened Ni-Cu (Al+Ti) | Marine high-strength; non-magnetic |
| NiCu30Fe | 63–70 | Cu 28–34 | Solid-solution Ni-Cu | Seawater, HF, reducing acids |
| — | ≥99.0 | — | Commercially pure Ni | Caustic/alkali; conductivity |
| NiCr15Fe7TiAl | ≥70 | Cr 14–17 | Age-hardened Ni-Cr | Springs/high-temp to 700°C |
| NiCr19Fe19Nb5Mo3 | 50–55 | Cr 17–21 | Age-hardened Ni-Cr-Fe | Highest strength; turbine to 650°C |




