Nickel & Cobalt Alloys

Alloy 200 Supply Detail

Category

  • Bar and Rod

  • Plate and Sheet

  • Strip

  • Pipe and Tube

  • Wire

  • Welding

  • Powder Material

  • Cast Products

  • Forged Products

  • Fittings

  • Fastening

    Forms & Sizes

    Round Bar:
    φ2–500 mm, 1–6 m length

    Flat/Square Bar:
    4–100 mm thickness/width

    Hex Bar:
    A/F 3–100 mm

    Hollow Bar:
    OD 20–300 mm

    Forms & Sizes

    Sheet:
    0.3–6 mm thickness

    Medium Plate:
    6–25 mm thickness

    Heavy Plate:
    25–100 mm thickness

    Forms & Sizes

    Standard Strip:
    0.05–3 mm thick,
    10–600 mm wide

    Precision strip:
    0.01–0.5 mm thick,
    tight tolerance ±0.005 mm

    Foil:
    0.005–0.1 mm thick

    Forms & Sizes

    Seamless Tube:
    OD 6–450 mm,
    WT 1–50 mm,
    1–12 m length

    Welded Tube:
    OD 10–600 mm,
    WT 1–20 mm

    Capillary Tube:
    OD 1–10 mm,
    WT 0.1–2 mm

    Forms & Sizes

    Wire Form:
    Cold Drawn Wire,
    Bright Wire,
    Spring Wire,
    Fine Wire,
    Ultra-fine Wire

    General Diameter:
    φ0.1–10 mm

    Coil Weight:
    50–500 kg,
    customizable tolerance

    Forms & Sizes

    Solid Wire:
    φ0.8–4.0 mm

    Flux-cored Wire:
    φ1.2–4.0 mm

    Welding Rod:
    φ2.0–5.0 mm

    Forms & Sizes

    Powder Form:
    AM 3D Printing Powder,
    Spherical Powder,
    Gas-atomized Powder,
    Water-atomized Powder

    Particle Size:
    10–150 μm

    Sphericity:
    ≥90% for AM grade

    Forms & Sizes

    Cast Ingot:
    φ200–800 mm

    Precision Casting:
    min wall 0.5 mm

    Cast Pipe:
    OD 100–600 mm,
    WT 10–50 mm

    Forms & Sizes

    Forged Bar:
    Φ35–500 mm

    Forged Ring:
    OD 200–2000 mm

    Forging Weight:
    1–5000 kg

    Forms & Sizes

    Fittings Form:
    Elbow, Tee, Reducer, Flange, Cap, Outlet, Lap Joint

    Size range:
    1/2''–24'' (DN15–DN600)

    Wall thickness:
    Sch10–Sch160, STD, XS, XXS

    Pressure Class:
    150–2500 LB

    Forms & Sizes

    Fastening Form:
    Bolt, Nut, Screw, Stud, Washer, Pin, Rivet

    Metric: M3–M64

    Imperial: #4–2.5''

    Length: 6–500 mm

Alloy 200 Product Description

Overview

Alloy 200 is commercially pure (99.0% minimum) wrought nickel, valued for its excellent resistance to many corrosive media — especially caustic alkalies — together with high electrical and thermal conductivity, magnetostrictive properties and a low gas content and vapour pressure. This datasheet presents the material within the American (ASTM / ASME / SAE-AMS / UNS) standard system.

It offers outstanding resistance to hot and cold caustic soda (sodium hydroxide) at all concentrations, and good resistance to neutral and reducing (non-oxidising) salt solutions, most organic acids, and dry halogens. The high nickel content gives excellent resistance to chloride-ion stress-corrosion cracking and to alkaline environments. Being commercially pure nickel, it is ferromagnetic and provides high thermal and electrical conductivity relative to nickel-base alloys and stainless steels.

It is readily fabricated by hot and cold working and joined by welding, brazing and soldering. A key limitation is temperature: above about 315 °C (600 °F) the carbon present can precipitate as graphite at grain boundaries and impair properties, so for service above 315 °C the low-carbon version Nickel 201 (UNS N02201) is preferred. Typical applications include caustic-soda handling and evaporation, food processing, synthetic-fibre production, electrical and electronic components, and chlorination equipment.

1. Physical Properties

Values per Special Metals official datasheet, annealed condition.

Property Value Unit
Density 8.89 g/cm³
Melting range 1435–1446 °C
Young's modulus (20 °C) 204 GPa
Specific heat capacity (20 °C) 456 J/kg·K
Thermal conductivity (20 °C) 70.2 W/m·K
Electrical resistivity (20 °C) 0.096 µΩ·m
Coefficient of thermal expansion (20–100 °C) 13.3 µm/m·°C
Curie temperature ~360 °C
Magnetic response Ferromagnetic
Maximum service temperature ~315 °C

2. Chemical Composition (Limiting, wt %)

Limiting composition per ASTM B160 (UNS N02200).

Element Symbol Min % Max % Role / Note
Nickel (+ Cobalt) Ni 99.0 Commercially pure base; corrosion + conductivity
Carbon C 0.15 Controlled; graphitises above ~315 °C (use Nickel 201 above this)
Manganese Mn 0.35 Deoxidiser
Iron Fe 0.40 Residual
Sulphur S 0.01 Residual impurity
Silicon Si 0.35 Deoxidiser
Copper Cu 0.25 Residual

Note: this is commercially pure nickel, not an alloy; the listed elements are limits on residuals in a ≥99.0% Ni matrix.

3. Mechanical Properties

Typical room-temperature properties, annealed condition.

Property Value Source
Ultimate tensile strength 380–550 MPa Annealed (ASTM B160-series / typical)
0.2% proof strength (yield) ≥100 MPa Annealed
Elongation at break 40–45 % Annealed
Hardness ~45–65 HRB Annealed

The material is highly ductile across a wide temperature range and work-hardens with cold work, which can substantially raise the tensile strength. Values are typical; confirm against the mill test certificate for each delivery.

4. Corrosion Resistance

Environment Performance Notes
Caustic soda (NaOH, all conc.) Outstanding The benchmark material; hot and cold
Alkaline solutions Excellent High nickel content
Neutral / reducing salt solutions Very Good Non-oxidising salts
Most organic acids Good e.g. fatty acids
Dry halogens (Cl₂, F₂, etc.) Very Good Dry chlorine/fluorine
Distilled / natural waters Excellent Low corrosion
Chloride stress-corrosion cracking Outstanding High nickel content
Oxidising acids (e.g. nitric) Poor Not recommended
Oxidising salts (e.g. ferric/cupric) Poor Avoid

5. Heat Treatment

Commercially pure nickel; strengthened only by cold work (not age-hardenable). Heat treatment is for annealing / stress relief.

Anneal Temperature: 704–871 °C (1300–1600 °F), time depending on section and prior cold work, followed by appropriate cooling Purpose: softening and recrystallisation after cold work.

Service caution: above ~315 °C (600 °F) the carbon can precipitate as graphite at grain boundaries, embrittling the metal; for sustained service above 315 °C use the low-carbon Nickel 201 (UNS N02201).

6. Weldability and Joining

Readily joined by welding, brazing and soldering. Welding is straightforward; the metal must be clean and free of contaminants (sulphur, lead) that cause embrittlement at temperature.

Welding Process Applicability Filler / Consumable
GTAW / TIG · GMAW / MIG Excellent AWS A5.14 ERNi-1 (matching nickel filler)
SMAW / stick Good AWS A5.11 ENi-1
Brazing / soldering Suitable Appropriate brazing alloys

Clean joints thoroughly before welding; avoid sulphur-bearing marking materials and lubricants.

7. Machinability and Fabrication

Machining Guidelines

Parameter Recommendation
Condition Machines best cold-drawn or cold-drawn + stress-relieved
Work hardening Work-hardens; rigid setup, sharp tooling, positive rake
Coolant Flood coolant recommended

Forming Processes

Process Notes
Hot working 649–1232 °C; heavy forming above 871 °C
Cold forming Excellent ductility; readily spun, drawn, deep-drawn; work-hardens
Annealing 704–871 °C after heavy cold work

8. Applications

Industry Typical Components Key Requirements
Chemical processing Caustic-soda evaporators, reactors, piping, valves Caustic + alkaline resistance
Food processing Equipment for handling foods, synthetic fibres Corrosion resistance + non-contamination
Electrical / electronics Leads, lead-in wires, components, battery hardware High conductivity; ferromagnetic
Chlor-alkali Chlorination equipment, dry-halogen handling Caustic + dry-halogen resistance
Aerospace / process Combustion boats, plater bars, wire mesh, filters Purity + corrosion resistance
Electronics Magnetostrictive devices, transducers Magnetic + conductivity properties

9. Available Product Forms and Standards (ASTM / ASME System)

Product Form ASTM Standard ASME Code
Rod and bar ASTM B160 ASME SB-160
Plate, sheet and strip ASTM B162 ASME SB-162
Seamless pipe and tube ASTM B161 / B163 / B829 ASME SB-161 / SB-163
Welded pipe / tube ASTM B725 / B730 ASME SB-725 / SB-730
Forgings ASTM B564 ASME SB-564
Wire ASTM B160-related
Welding consumables AWS A5.14 ERNi-1 · AWS A5.11 ENi-1

Commercially pure wrought nickel. UNS N02200; SAE AMS 5553. For service above 315 °C use Nickel 201 (N02201).

10. Comparison with Related Alloys (Alloy Designation System)

Alloy Ni % Key Element Type Best Used For
Alloy 200 ≥99.0 C ≤0.15 Ferromagnetic Caustic/alkali to 315°C; conductivity
Alloy 201 ≥99.0 C ≤0.02 Low-carbon Caustic above 315°C (no graphitisation)
Alloy 400 63–70 Cu 28–34 Ni-Cu Seawater, HF, reducing acids
Alloy 600 ≥72 Cr 14–17 Ni-Cr-Fe High-temperature oxidation to 1095°C
Alloy 205 ≥99.0 C ≤0.15, Mg/Ti Electronic Electronic/electrical (controlled Mg/Ti)

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